Air Fryer Smoked Sausage Sandwiches with Chimichurri Sauce

I really don’t know what happened to me. I made some of these air fryer smoked sausage sandwiches with chimichurri sauce and something ‘clicked’. Things changed in my world just like that. I could not get over how much I loved each and every bite. Maybe I just needed a change from my usual smoked sausage or hot dog dishes. What I was missing was chimichurri sauce. Boy, does it ever change up a boring sausage. Crunchy onions. Herbs. Oil and vinegar. It’s almost like having a salad dressing but oh, oh so much better.

Air Fryer Smoked Sausage Sandwiches with Chimichurri Sauce

Chimi-What

Don’t let the name fool you. The chimichurri sauce is easy to make. Usually it’s found on grilled beef or pork. I decided it needed to also be on my air fryer smoked sausage sandwiches. I actually doubled the sauce ingredients because I guessed that I was going to love it. And I did. I loaded up on it. I couldn’t get enough of it. Heck, I even dunked my smoked sausage in it. Now that’s true love right there!

PS: The sauce is also great on fried chicken or air fried chicken wings! Trust me! It’s not just for beef!

A Little Tip

I like to make a little cut lengthwise down my smoked sausages before I toss them into the air fryer. Not all the way through. I’d say halfway at most. As the sausages cook they open up a bit. Then, when I put them on the buns I put them cut-side up. That gives the toppings (such as the chimichurri sauce) a great place to settle in. And stay there. It’s so much better than taking a bit only to have the toppings squirt out the end.

I use a pretty straight-forward air fryer, that doesn’t have a lot of bells (ok, it has a bell for when the timer goes off!) and whistles. It gets the job done.

Also try my smoked sausage sandwiches with beer-braised onions.

Air Fryer Smoked Sausage Sandwiches with Chimichurri Sauce
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5 from 2 votes

Air Fryer Smoked Sausage Sandwiches with Chimichurri Sauce

Wonderfully herby, flavorful sandwiches that are sure to impress!
Course Main
Cuisine American
Keyword air fryer, smoked sausage
Prep Time 15 minutes
Cook Time 15 minutes
Servings 4
Calories 353kcal

Ingredients

For the chimichurri sauce

For the smoked sausage sandwiches

  • 4 smoked sausage links or whatever links you prefer, such as hot dogs or andouille
  • 4 large hot dog buns split

Instructions

For the chimichurri sauce

  • Combine all ingredients and set aside until ready to use. Give the mixture another stir before using.

For the smoked sausage sandwiches

  • Preheat your air fryer to 390 F.
  • Add the buns and toast for 30 seconds. Remove.
  • Add the sausages and cook for 4-6 minutes until lightly charred, turning once.
  • Assemble sandwiches by placing links on buns and topping with plenty of the chimichurri sauce.

Notes

Store any leftover chimichurri in the fridge, covered. Let come to room temperature before stirring and serving.

Nutrition

Calories: 353kcal | Carbohydrates: 25g | Protein: 13g | Fat: 22g | Saturated Fat: 7g | Polyunsaturated Fat: 3g | Monounsaturated Fat: 10g | Cholesterol: 47mg | Sodium: 1621mg | Potassium: 242mg | Fiber: 2g | Sugar: 4g | Vitamin A: 438IU | Vitamin C: 6mg | Calcium: 101mg | Iron: 3mg

Nutritional values are approximate.

Smoked Sausage Sandwiches

I love grilled fresh sausages, done directly on the grates or even on a cedar plank using my Weber grills. This time, I decided to smoke a few different kinds of fresh-made sausages low-and-slow. And boy, was I ever happy with the results. Great smoky flavor. Tender and juicy. Topped with the most incredible pepper and onion mix ever. These messy smoked sausage sandwiches were a great treat.

Smoked Sausage Sandwiches

Forget Hot Dogs

If you don’t want to take the few hours it takes to smoke the sausages, you can grill them. But the topping, that you have to do. No short-cutting that. It’s not only great on sandwiches but also takes the ever-humble hot dog to new heights. Also try my smoked sausage sandwiches with beer-braised onions.

If I’m reaching for a bottled BBQ sauce, I often go for Sweet Baby Ray’s.

The round things in the middle of my smoker? Those are smoked Scotch eggs.

Smoked Sausage Sandwiches
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5 from 1 vote

Smoked Sausage Sandwiches

Tender and juicy. Topped with the most incredible pepper and onion mix ever. These messy smoked sausage sandwiches were a great treat.
Course Main
Cuisine American
Keyword sandwich, sausage, smoked
Prep Time 15 minutes
Cook Time 2 hours 30 minutes
Total Time 2 hours 45 minutes
Servings 6 servings
Calories 510kcal

Equipment

Ingredients

For the smoked sausages

  • 6 bratwurst Italian sausage, whatever you prefer
  • 6 hoagie buns
  • Spicy mustard if desired

For the topping

Instructions

For the smoked sausages

  • Fire up your smoker for cooking at 225 F. You can also cook the sausages on a gas or charcoal grill.
  • Add the sausages and smoke for 2 hours or until the internal temperature is 155 F.
  • Toast the buns, if desired.
  • Assemble the sandwiches by adding the sausages to the buns and loading up on the topping.

For the topping

  • Note: I prefer to make this topping on a griddle insert on my grill since I’m already outside smoking the sausage. You can also make it in a large skillet on your stovetop.
  • Heat a large skillet over high heat.
  • Add onions and peppers and saute until tender and golden brown, about 6 minutes.
  • Add the garlic and saute for 3 minutes.
  • Stir in the tomato paste, beer, and BBQ sauce.
  • Cook for 5 minutes then reduce the heat to a simmer and cook another 10 minutes, stirring occasionally. The sauce should be nice and thick. If it gets too thick add a bit more beer or some water.

Notes

Add a bit of spicy mustard too, if desired.

Nutrition

Calories: 510kcal | Carbohydrates: 59g | Protein: 17g | Fat: 22g | Saturated Fat: 7g | Cholesterol: 49mg | Sodium: 1150mg | Potassium: 613mg | Fiber: 4g | Sugar: 20g | Vitamin A: 1422IU | Vitamin C: 94mg | Calcium: 66mg | Iron: 12mg

Nutritional values are approximate.