Smoked Chuck Roast

I love smoked beef brisket, but sometimes I’m looking for something a little quicker. And cheaper. Smoked chuck roast is a great way to make a lot of chopped or shredded beef in a short amount of time. Just inject the roasts, add a little rub, and onto the smoker (mine’s a Weber) we go!

Smoked Chuck Roast

I chopped most of the chuck for use in tacos, nachos, and BBQ beef sandwiches. Some I sliced for beef sandwiches. It freezes well so I can always defrost a serving for a quick lunch. Just heat with a little BBQ sauce, toss onto a bun and lunch is served!

Chopped Smoked Beef Nachos

A Great Substitute For Brisket

I was really happy with my results. I got brisket-like flavor and texture for a lot less money. That’s a big win for me!

For a spicier chuck roast, try my barbacoa-style smoked chuck roast. You’ll find it hard to believe you’re eating chuck roast! For the real thing, brisket, you have to try my best smoked beef brisket.

I prefer to use fruit or nut woods when I smoke unless I want a heavier smoke flavor. Pecan, apple or cherry are my favorites. I used pecan wood for this roast.

Smoked Chuck Roast
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Smoked Chuck Roast

Smoked chuck roast is a great way to make a lot of chopped or shredded beef in a short amount of time. Just inject the roasts, add a little rub, and onto the smoker we go!
Course Main
Cuisine American
Keyword beef, smoked
Prep Time 5 minutes
Cook Time 5 hours
Total Time 5 hours 5 minutes
Servings 9
Calories 274kcal

Equipment

Ingredients

Instructions

  • Fire up your smoker for 250 F cooking. Add whatever kind of wood you desire (I used pecan).
  • Warm the broth in a sauce pan. Whisk in the desired amount of garlic powder.
  • Inject half of the broth mixture into the chuck. Don’t be shy.
  • Lightly sprinkle all sides of the beef with the rub.
  • Put onto the smoker and smoke for 1 hour or until the internal temperature reaches 145 F.
  • Transfer the beef to a double-thick large piece of aluminum foil.
  • Fold up the sides and pour in the remaining broth mixture.
  • Seal and put back onto the smoker until the internal temperature reaches 200 F.
  • Carefully (don’t spill any juices!) remove the beef from the smoker and let rest 20 minutes.
  • Chop, shred, or slice the beef as desired.

Notes

Great on sandwiches and nachos, and tacos!

Nutrition

Calories: 274kcal | Carbohydrates: 1g | Protein: 29g | Fat: 17g | Saturated Fat: 8g | Trans Fat: 1g | Cholesterol: 104mg | Sodium: 222mg | Potassium: 516mg | Vitamin A: 20IU | Calcium: 27mg | Iron: 3mg

Nutritional values are approximate.

Homemade Applewood-Smoked Maple Bacon

Making bacon has been on my to-do list for a while now. I was able to find some nice pork belly in the butcher case, so I grabbed a few pounds and set off on making this homemade applewood-smoked maple bacon.

The end result was absolutely great. This is easily the best bacon I’ve ever had. There’s a hint of maple, a hint of smoke, and great texture and flavor. Outstandingly good and so easy that I will always make bacon from here on any time that I have my smoker going.

Homemade Applewood-Smoked Maple Bacon

Cheaper? Maybe. Better? Absolutely.

Price-wise, this homemade applewood-smoked maple bacon is also cheaper than store bought, and you can slice it any way that you like, from super thick to wafer thin. I think I paid about $1.99/pound for the pork. I did have to remove the skin (which I saved for making cracklins at a later time). That took a little effort. If you get your pork belly from a butcher you might want to ask to have the skin removed for you.

I prefer to use fruit or nut woods when I smoke unless I want a heavier smoke flavor. Pecan, apple or cherry are my favorites. I used apple for this bacon.

Also try my Sriracha and chipotle bacon.

Homemade Applewood-Smoked Maple Bacon
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Homemade Applewood-Smoked Maple Bacon

Making bacon has been on my to-do list for a while now. I was able to find some nice pork belly in the butcher case, so I grabbed a few pounds and set off on making this homemade applewood-smoked maple bacon.
Course Side
Cuisine American
Keyword bacon, homemade, smoked
Prep Time 7 days
Cook Time 2 hours
Total Time 7 days 2 hours
Servings 1 pound
Calories 5129kcal

Ingredients

  • 2 pound pork belly skin removed (save for making cracklins). Choose a belly that is consistent in thickness so that it cooks evenly.
  • 3 teaspoons kosher salt
  • ½ teaspoon Pink Curing Salt
  • 3 teaspoons ground black pepper
  • 2 tablespoons brown sugar
  • 6 tablespoons maple syrup Grade B if you can find it, otherwise Grade A will work do
  • ½ cup cold water

Instructions

  • Put the belly into a large resealable bag.
  • Whisk together the remaining ingredients in a medium bowl.
  • Add to the baggie.
  • Seal the bag, trying to remove as much air as possible.
  • Place in to a deep flat pan (in case the bag leaks) in the fridge for 7 days, flipping over twice a day.
  • The day you are ready to smoke, fire up your smoker for 225 F cooking over a light wood such as apple.
  • Remove belly from the bag and rinse well with cold water.
  • Place belly onto smoker and smoke for 1 1/2-2 hours or until the meat reaches 150 F.
  • Remove belly from smoker and let cool slightly before placing in the fridge for an hour.
  • Slice bacon as desired.
  • Bake, pan fry, or use however you wish!
  • Store smoked bacon in a plastic bag or container in the fridge for up to 2 weeks.

Notes

Store bacon long-term in the freezer. For best flavor, use vacuum-sealed bags for storage.

Nutrition

Calories: 5129kcal | Carbohydrates: 108g | Protein: 85g | Fat: 481g | Saturated Fat: 175g | Cholesterol: 653mg | Sodium: 7285mg | Potassium: 2061mg | Fiber: 2g | Sugar: 95g | Vitamin A: 124IU | Vitamin C: 3mg | Calcium: 227mg | Iron: 6mg

Nutritional values are approximate.

Smoked Southwestern Nuts

Nothing is easier than smoking nuts. I use my Weber Smokey Mountain smoker. You can also smoke them on your gas or charcoal grill using a couple of added wood chunks. Smoking nuts only takes 20-25 minutes. The smoke adds such a wonderful flavor to the nuts that you’ll want to make a big batch. For a bit more smokiness I add chipotle powder to these smoked southwestern nuts. It also adds a little bit of heat. You don’t want to add a lot of smoke from the smoker. It can overpower the nuts. You can always add more with more chipotle powder.

Smoked Nuts

Not Too Spicy

These smoked southwestern nuts have a fantastic light southwestern flavor with just a little kick. That all comes from the chipotle powder. If you want more heat, add a few decent pinches of cayenne pepper. That’ll heat things up a bit!

Need more kick? Make my spicy smoked nuts.

Smoked Rosemary Nuts
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Smoked Southwestern Nuts

Nothing is easier than smoking nuts. Smoking nuts only takes 20-25 minutes. The smoke adds such a wonderful flavor to the nuts that you’ll want to make a big batch
Course Appetizer
Cuisine American
Keyword nuts, smoked
Prep Time 5 minutes
Cook Time 25 minutes
Total Time 30 minutes
Servings 1 pound
Calories 3486kcal
Author Mike

Ingredients

Instructions

  • Fire up your smoker for 325 F cooking over a mild wood (I used cherry). (If you are using a Weber Smoky Mountain smoker, do not add water to the water pan).
  • Pour nuts into a disposable aluminum foil half sheet pan or pie pan.
  • Place onto smoker (top rack if using a Weber Smoky Mountain) and smoke for 20-25 minutes, stirring once.
  • Place the nuts in a medium bowl.
  • Combine the remaining ingredients in another bowl and pour over the nuts. Toss to coat completely.
  • Spread nuts out on a foil-lined baking sheet to cool and dry completely.
  • Serve.

Notes

Store in an airtight container.

Nutrition

Calories: 3486kcal | Carbohydrates: 266g | Protein: 79g | Fat: 256g | Saturated Fat: 46g | Trans Fat: 1g | Cholesterol: 60mg | Sodium: 4778mg | Potassium: 3045mg | Fiber: 43g | Sugar: 143g | Vitamin A: 1367IU | Vitamin C: 2mg | Calcium: 510mg | Iron: 18mg

Nutritional values are approximate.

Smoked Provolone Cheese Sauce

This smoked provolone sauce adds great flavor (and texture) to any recipe you need a cheese sauce. I love it over pulled pork since it has a nice smoky flavor, but not so overbearing that you can’t taste the meat. I made a big batch and squirted it over pulled pork tater tot nachos (below) and stromboli, but you’ll also love it over grilled burgers or chicken sandwiches, or the best, Italian sausage sandwiches.

Smoked provolone can sometimes be difficult to find. Regular provolone works just fine in this cheese sauce. If you’re hankerin’ for that smokiness, you can cold smoke the cheese if you have a smoker.

Pulled Pork Tater Tot Nachos

The Multi-Purpose Cheese Sauce

This smoked provolone cheese sauce would also be great as a dip. You could add a few chopped green chiles. Or even mix in some Rotel tomatoes, adding a little heat.

This sauce is great over ‘normal’ nachos too. You know, the ones made with tortilla chips!

Also try my amazing creamy nacho cheese sauce.

Pulled Pork Tater Tot Nachos
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Smoked Provolone Cheese Sauce

This smoked provolone sauce adds great flavor (and texture) to any recipe you need a cheese sauce.
Course Sauce
Cuisine American
Keyword cheese, sauce, smoked
Prep Time 5 minutes
Cook Time 5 minutes
Total Time 10 minutes
Servings 2 cups
Calories 671kcal
Author From The Slow Roasted Italian

Equipment

Ingredients

Instructions

  • Melt the butter in a medium saucepan over medium heat.
  • Whisk in the flour and continue whisking for 2-3 minutes until the flour is cooked.
  • While still whisking, slowly pour in the milk.
  • Add the cheese, salt and pepper.
  • Stir often until the cheese is melted and the mixture is smooth.
  • Keep warm until ready to use.

Notes

Store any unused sauce in the fridge.

Nutrition

Calories: 671kcal | Carbohydrates: 20g | Protein: 37g | Fat: 49g | Saturated Fat: 31g | Trans Fat: 1g | Cholesterol: 132mg | Sodium: 1678mg | Potassium: 487mg | Fiber: 1g | Sugar: 13g | Vitamin A: 1734IU | Calcium: 1132mg | Iron: 1mg

Nutritional values are approximate.

High-Heat Smoked Pork Butt

I’m a low-and-slow smoking kind of guy. Well, usually. Sometimes, I don’t have 12-14 hours to get a cook done. I gotta roll. This high-heat smoked pork butt approach that cuts the time to 5-6 hours and still produces tasty, tender pulled pork . Although its not quite as good as the low-and-slow approach as the fat doesn’t have as much time to truly render. It is still a fantastic technique.

This approach also calls for an injection, which I don’t usually do when I cook low-and-slow. It’s easy, helps tenderize the meat, and adds a nice flavor. I used my stainless steel injector. It totally rocks. It’s heavy-duty enough to handle serious injecting. I wouldn’t get any other kind. Admittedly, I had a El Cheapo Plastico injector before and it lasted three or four uses. The Bayou Classic Injector is the real deal.

I smoked this butt on my Weber Smokey Mountain smoker for about 6 hours total.

High-Heat Smoked Pulled Pork

Great Pulled Pork Sandwiches… And More

I ended up with plenty of pulled pork (using my bear claws) from an 8 pound butt. This high-heat smoked pork butt does not disappoint. We had it on sliders the first night, some topped with slaw and others topped with red onions. All sauced with Weber Original BBQ sauce. I also made pulled pork stromboli and nachos, among other yummy things!

If you have more time, try my low-and-slow smoked pork butt.

High-Heat Smoked Pulled Pork
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High-Heat Smoked Pork Butt

This high-heat smoked approach cuts cook time to 5-6 hours and still produces tasty, tender pulled pork.
Course Main
Cuisine American
Keyword pulled pork, smoked
Prep Time 10 minutes
Cook Time 6 hours
Total Time 6 hours 10 minutes
Servings 3 pounds
Calories 1364kcal

Ingredients

For Chris Lilly’s Championship Injection

For the butt

Instructions

  • Combine all of the injection ingredients and whisk until the sugar and salt have dissolved.
  • Inject marinade into pork butt every inch or so. Don’t worry if some squirts out. It will. Just get the needle down deep into the meat and inject away.
  • Pat outside of butt dry with a paper towel. You don’t have to go crazy, just get the worst of the leaking marinade off.
  • Cover the butt in the rub. Don’t be shy.
  • Place onto a smoker that is cooking at 325 F – 350 F. Use a light smoking wood, such as hickory or apple. If you are using a Weber Smokey Mountain smoker do NOT add water to the water pan or you’ll never reach the temperatures you need. Just foil the water pan to make cleanup easier.
  • Smoke until the internal temperature reaches 165 F.
  • Wrap the butt tightly in foil and continue smoking until the internal temperature reaches 195 F for 30 minutes.
  • Remove the butt and let rest 30 minutes (still foiled) before pulling. Add any juices that have accumulated in the foil to the pulled pork. You don’t want to waste any of that great flavor.

Notes

Since you’re cooking over high heat, try to stay away from a rub that contains a lot of sugar.

Nutrition

Calories: 1364kcal | Carbohydrates: 43g | Protein: 170g | Fat: 52g | Saturated Fat: 18g | Trans Fat: 1g | Cholesterol: 544mg | Sodium: 10137mg | Potassium: 3231mg | Fiber: 1g | Sugar: 40g | Vitamin A: 10IU | Vitamin C: 2mg | Calcium: 151mg | Iron: 12mg

Nutritional values are approximate.

Smoked Spicy Nuts

Nothing is easier than smoking nuts. I use my Weber Smokey Mountain Smoker, but you can also smoke them on your gas or charcoal grill using a couple of added wood chunks. Smoking nuts only takes 20-25 minutes. If you want your smoked spicy nuts extra smoky and extra spicy, add a bit of chipotle powder. You won’t be sorry!

Smoked Nuts

Perfectly Smoky And Spicy

This version of smoked spicy nuts isn’t in-your-face spicy. There’s a nice subtle spiciness to them, along with that great smoke flavor. They make for the perfect party treat. I like to use a mix of nuts but you can stick with your favorites instead. No one will fault you if you smoke a huge batch of almonds! I would!

Also try my fantastic smoked rosemary nuts and my smoked southwestern nuts. And my smoked peanuts in the shell are amazing too!

Smoked Rosemary Nuts
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Smoked Spicy Nuts

This version of spicy nuts isn’t in-your-face spicy. There’s a nice subtle spiciness to them, along with that great smoke flavor. They make for the perfect party treat.
Course Appetizer
Cuisine American
Keyword nuts, smoked
Prep Time 5 minutes
Cook Time 25 minutes
Total Time 30 minutes
Servings 2 cups
Calories 966kcal
Author Mike

Ingredients

Instructions

  • Fire up your smoker for 325 F cooking over a mild wood (I used cherry). (If you are using a Weber Smoky Mountain smoker, do not add water to the water pan).
  • Place the nuts in a medium bowl.
  • Combine the remaining ingredients in another bowl and pour over the nuts. Toss to coat completely.
  • Pour nuts into a disposable aluminum foil half sheet pan or pie pan.
  • Place onto smoker (top rack if using a Weber Smoky Mountain) and smoke for 20-25 minutes, stirring once.
  • Let cool before serving.

Notes

Store in an airtight container.

Nutrition

Calories: 966kcal | Carbohydrates: 38g | Protein: 25g | Fat: 86g | Saturated Fat: 17g | Trans Fat: 1g | Cholesterol: 30mg | Sodium: 936mg | Potassium: 916mg | Fiber: 13g | Sugar: 1g | Vitamin A: 375IU | Vitamin C: 1mg | Calcium: 112mg | Iron: 6mg

Nutritional values are approximate.

Smoked Pot Roast

I read somewhere that you’re not supposed to say “This is the best thing that I ever ate” on a food show or on a food blog. The theory is that well, tomorrow, you might have a better version of the same dish, so then what are you going to say? “This is even better than the best thing I ever ate”? Well, I’m going to violate the rule right here and now and say that this smoked pot roast is the best pot roast I have ever eaten. It’s incredible and it’s tender. It’s juicy and it’s so flavorful. And it has a hint of smoke.

Smoked Pot Roast

It’s All About That Smoky Goodness

You could make this same recipe in the oven, but since you won’t get that great smoke flavor, you’ll need to add a bit (to taste, but not much) of liquid smoke.

We had some leftover pot roast, so I used up the meat in two other great dishes. First, I substituted the pot roast for corned beef on Reuben sandwiches (rye and Thousand Island and kraut).

Smoked Pot Roast Grilled Cheese

Then I made grilled smoked pot sandwiches by topping Texas toast with white cheddar and sauteed onions, and of course, pot roast.

This pot roast is incredible. But, if you need a little more heat, some kick… try my fiery smoked pot roast instead!

Smoked Pot Roast
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Smoked Pot Roast

This smoked pot roast is the best pot roast I have ever eaten. It’s incredible and it’s tender. It’s juicy and it’s so flavorful. And it has a hint of smoke.
Course Main
Cuisine American
Keyword pot roast, smoked
Prep Time 10 minutes
Cook Time 8 hours
Total Time 8 hours 10 minutes
Servings 12
Calories 665kcal

Ingredients

Instructions

  • Fire up your smoker for 250 F and add a chunk or two of light wood (I used apple).
  • Place each chuck steak into a deep 9″ x 11″ aluminum pan.
  • Combine the gravy, dressing, and seasoning packets and rub liberally over each chuck. Use it all.
  • Add 1/2 of the can of beef broth to each pan.
  • Smoke for 1 hour.
  • Cover each pan in foil and cook another 4 hours or until the meat is tender but not yet falling apart.
  • Divide the vegetables between both pans, cover again, and cook another 2 hours.
  • Remove from the smoker and let rest 10 minutes then shred as desired.
  • Devour.

Notes

Great served on bread or rolls as sandwiches, too.

Nutrition

Calories: 665kcal | Carbohydrates: 21g | Protein: 53g | Fat: 42g | Saturated Fat: 18g | Trans Fat: 3g | Cholesterol: 180mg | Sodium: 528mg | Potassium: 1366mg | Fiber: 2g | Sugar: 4g | Vitamin A: 4052IU | Vitamin C: 8mg | Calcium: 69mg | Iron: 7mg

Nutritional values are approximate.

Smoked Habanero Meatloaf

This smoked habanero meatloaf is by far my favorite. The meat comes out tender, with a nice smoky flavor (though you can make it in the oven and still have a fantastic dish). And of course, there’s a kick – a big kick from BBQ sauce mixed with habanero salsa and mixed into the meat and used as a glaze.

Smoked Habanero Meatloaf

The Perfect Sandwiches

The leftovers of this smoked habanero meatloaf are just as good as the day you make it. Maybe even a little bit better. It is perfect for sandwiches, which we made the next day. We just topped toasted French bread with a slab of warmed meatloaf followed by mayonnaise and red onion. The onion and bread add a nice crunch to the tender meatloaf. I can’t have a sandwich without mayonnaise, so mine definitely got an extra helping of it on top.

Smoked Habanero Meatloaf Sandwiches

Go Light On The Smoke

I prefer to use fruit or nut woods when I smoke unless I want a heavier smoke flavor. Pecan, apple or cherry are my favorites. I used apple wood chunks for this meatloaf.

I smoked the meatloaf on my Weber Smokey Mountain smoker. For a great side dish I made my crispy smoked smashed potatoes.

Smoked Habanero Meatloaf
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Smoked Habanero Meatloaf

This smoked habanero meatloaf is by far my favorite. The meat comes out tender, with a nice smokey flavor (though you can make it in the oven and still have a fantastic dish).
Course Main
Cuisine American
Keyword meatloaf, smoked, spicy
Prep Time 15 minutes
Cook Time 2 hours
Total Time 2 hours 15 minutes
Servings 8
Calories 445kcal
Author Mike

Equipment

Ingredients

Instructions

For the smoker

  • Fire up your smoker for cooking at 225 – 250 F with a light wood, such as apple.

For the oven

  • Preheat oven to 450 F.

Assembly

  • Place the onion, celery and green pepper into a blender. Pulse until chopped, but not quite pureed. Squeeze out any excess moisture. It is important to get as much moisture out as you can.
  • Place beef and pork into a large bowl. Add onion mixture.
  • Whisk egg with milk and add to beef mixture, along with the bread crumbs and steak seasoning.
  • In a separate bowl, combine the barbecue sauce, salsa, and Worcestershire sauce. Pour half of the sauce onto the meat mixture and combine all ingredients well. Reserve the remaining sauce.
  • Spray a 9×13 aluminum (or glass if using the oven) pan with non-stick spray.
  • Add the beef/pork mixture and form into a roll. Spoon remaining sauce over top.
  • If cooking in the oven, bake 45-60 minutes or until center is done. You may want to drain some of the accumulating fat before serving.
  • If cooking in the smoker, poke a few holes along the edges of the aluminum pan so that any accumulating fat drips out. Smoke 2-3 hours or until the center is done.
  • Let meatloaf rest for 10 minutes and then slice into thick pieces.

Notes

Great served on Texas toast or hamburger buns as sandwiches.

Nutrition

Calories: 445kcal | Carbohydrates: 31g | Protein: 23g | Fat: 25g | Saturated Fat: 9g | Trans Fat: 1g | Cholesterol: 104mg | Sodium: 692mg | Potassium: 606mg | Fiber: 2g | Sugar: 16g | Vitamin A: 326IU | Vitamin C: 16mg | Calcium: 90mg | Iron: 3mg

Nutritional values are approximate.

Smoked Rosemary Nuts

Nothing is easier than smoking nuts. I use my Weber Smokey Mountain Smoker, but you can also smoke them on your gas or charcoal grill using a couple of added wood chunks. Smoking raw nuts only takes 20-25 minutes, so why not make a batch or smoked rosemary today for the big game?

Smoked Rosemary Nuts

Surprisingly Good

These smoked rosemary nuts have a fantastic light rosemary taste (and aroma). They are a wonderful variation on your ‘usual’ smoked hot nuts. I really wasn’t expecting this to be so good. I’m not really sure what I was expecting. Well, that’s not true. Half of me thought they’d not be something I would enjoy. I was wrong as heck. I loved them.

Also try my spicy smoked nuts. They have a bit more kick than these rosemary-infused nuts.

Smoked Rosemary Nuts
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5 from 1 vote

Smoked Rosemary Nuts

These smoked rosemary nuts have a fantastic light rosemary taste (and aroma). They are a wonderful variation on your ‘usual’ smoked hot nuts. 
Course Appetizer
Cuisine American
Keyword nuts, smoked
Prep Time 5 minutes
Cook Time 25 minutes
Total Time 30 minutes
Servings 1 pound
Calories 3044kcal
Author Mike

Ingredients

Instructions

  • Fire up your smoker for 325 F cooking over a mild wood (I used cherry). (If you are using a Weber Smoky Mountain smoker, do not add water to the water pan).
  • Place the nuts in a medium bowl.
  • Combine the remaining ingredients in another bowl and pour over the nuts. Toss to coat completely.
  • Pour nuts into a disposable aluminum foil half sheet pan or pie pan.
  • Place onto smoker (top rack if using a Weber Smoky Mountain) and smoke for 20-25 minutes, stirring once.
  • Spread nuts out on a foil-lined baking sheet to cool and dry completely.
  • Serve.

Notes

Store in an airtight container.

Nutrition

Calories: 3044kcal | Carbohydrates: 127g | Protein: 79g | Fat: 268g | Saturated Fat: 53g | Trans Fat: 1g | Cholesterol: 90mg | Sodium: 2388mg | Potassium: 2755mg | Fiber: 41g | Sugar: 12g | Vitamin A: 1535IU | Vitamin C: 3mg | Calcium: 341mg | Iron: 17mg

Nutritional values are approximate.

Pepper Jack Cheese-Stuffed Smoked Bologna

I wish I could remember exactly where I came across this idea for pepper jack cheese-stuffed smoked bologna. I’m pretty sure it came from Smokin’ with Myron Mixon: Backyard ‘Cue Made Simple from the Winningest Man in Barbecue. But, I could be wrong. Regardless, I love smoked bologna, but this approach takes the idea to a new level. The addition of cheese inside the bologna chub adds a nice flavor and well, it looks cool. I then rubbed the chub with yellow mustard and then sprinkled it with our favorite spicy rub and smoked it for 3 1/2 hours on my Weber Smokey Mountain Charcoal Smoker. Lastly, I brushed it with my favorite store-bought BBQ sauce.

Pepper Jack Cheese-Stuffed Smoked Bologna

I sliced the bologna pretty thick and had it on sandwiches. Nothing fancy, just good.

Pepper Jack Cheese-Stuffed Smoked Bologna

How To Stuff The Chub

To get the cheese into the chub, I used a piece of clean PVC pipe. I used about a 1 1/2″ round pipe, but I’ll probably go with a large one next time, maybe 2″ or 2 1/2″. I felt like a little more cheese would’ve been a good thing. You just carefully shove the pipe down through the center of the chub while it is standing on end. Then you cut off about 2″ from each end of the piece of bologna that is in the pipe and use one piece to plug one end of the hole. Fill the hole with cheese and then plug the remaining end. You’re ready to roll!

Also try my not-so-plain plain-ole smoked bologna.

Pepper Jack Cheese-Stuffed Smoked Bologna
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Pepper Jack Cheese-Stuffed Smoked Bologna

The addition of cheese inside the bologna chub adds a nice flavor and well, it looks cool. 
Course Main
Cuisine American
Keyword bologna, smoked
Prep Time 10 minutes
Cook Time 4 hours
Total Time 4 hours 10 minutes
Servings 12
Calories 609kcal
Author Mike

Ingredients

For the smoked bologna

For the sandwiches

Instructions

For the smoked bologna

  • Fire up your smoker for 250 F cooking. Add your desired cooking wood, but use only a little and don’t use anything overpowering.
  • Clean a section of PVC pipe (1 1/2″ – 2 1/2″ in diameter, at least a foot long). Stand the bologna chub on end and gently push the pipe down through the center of the chub. Pull out the pipe and remove the core of meat that gets inside of it.
  • Cut 2″ off each end of the core piece. Take one piece and plug the bottom of the hole.
  • Add as much cheese as you can fit and plug the remaining end with the other piece of the core.
  • Rub outside of chub with mustard and then sprinkle with a rub.
  • Put on smoker in an aluminum pan and smoke for 3 1/2 hours, rotating once after 1 hour.
  • Brush all sides of the bologna with the BBQ sauce and smoke another 30 minutes.
  • Remove chub from the smoker and let set at least 30 minutes. Don’t rush or the cheese will run out when you slice it.
  • Slice as desired.

For the sandwiches

  • Slather the bread slices with mustard, Top with bologna, onion, and lettuce.
  • Shake a few drops of hot sauce on top and serve.

Notes

Store leftover bologna in the fridge.

Nutrition

Calories: 609kcal | Carbohydrates: 77g | Protein: 29g | Fat: 21g | Saturated Fat: 10g | Cholesterol: 50mg | Sodium: 1132mg | Potassium: 347mg | Fiber: 4g | Sugar: 7g | Vitamin A: 427IU | Vitamin C: 2mg | Calcium: 372mg | Iron: 5mg

Nutritional values are approximate.